MS5534MS7801Quality PolicyTechnology
 
 

Intersema's Technology presentation


 
The pressure sensor is an assembly of a micromachined silicon part and pyrex™ glas. Four polysilicon Piezo Resistances have been implemented, on top of silicon, just above the sensor's membrane. The membrane is only a few micrometers thick and deflects depending on the pressure difference existing between its two sides.

For differential sensors, the pyrex™ is drilled with a hole below the membrane (see picture left) so that pressure can be applied on both sides. For absolute sensors, the pyrex™ has no hole and vacuum is created in the cavity underneath the sensor when the pyrex™ is sealed with the silicon. This step is called "Anodic bonding".





Most Important Manufacturing steps
 


Electrical Wafer Sort (EWS)
 

SP4 process

  • Sensor design optimized for high output signal
  • 1-12 bar sensors absolute and gauge
  • 8 Mask levels
  • Implanted Piezo Resistors
  • Low offset drift
  • Wafer are 100% electrically tested (see picture on the left)
 

Micromachining process

  • Anisotropic KOH etching of silicon for membrane forming
  • Thickness control with eletrochemical etch-stop
  • Anodic bonding of pyrex™ glas to silicon
  • Double sided wafer alignment
  • Reliable hermetic connection
  • Wafer dicing on blue tape
  • Two sides optical inspection
 
KOH etching
 

Die attach
 

Thick Film Hybrid Assembly

  • Screenprinting
  • Die attach
  • Pick & Place
 

Thick Film Hybrid Assembly (continued)

  • Wire bonding (gold and aluminium)
  • Reflow soldering for SMD components
  • Chip coating (globtop)
  • Low stress humidity protection
  • Flux free leadframe soldering
  • Laser trimming of thick film resistors
  • Laser marking
 
Wire bonding
 

Electrical trimming in pressure chamber
 

Test & Calibration

  • Automated sensor testing with temperature and pressure from -40°C to +125°C
  • Passive and active laser trimming
  • Electrical (on-chip) trimming
  • High throughput pressure/temperature chamber
  • Sensor characterization before mounting
  • Pressure calibrators


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